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André Maré
André Maré

Posted on • Originally published at beyondengineering.io on

The 8 Types of Waste in Lean Methodology

The Underlying Causes of Waste in Software Engineering


Photo by Gary Chan on Unsplash

Staying competitive and delivering high-quality software on time requires exceptional efficiency in today’s fast-paced software engineering world. However, many organisations encounter various forms of waste that diminish productivity and escalate costs.

The Lean methodology, with its systematic approach, offers valuable insights into identifying and eliminating these inefficiencies. By following Lean principles, software engineering teams can confidently tackle waste and improve their processes.

In this blog, we will explore the eight types of waste defined by Lean principles and examine their root causes within software engineering.

Understanding these sources of waste will enable teams to implement strategies to streamline their workflows, optimise their resources, and ultimately deliver better software more efficiently.

What are the Types of Work?

According to Lean methodology, work activities can be categorised into three main types:

  1. Value-Added Work : Activities that directly contribute to creating value for the customer. These activities transform the product or service in a way the customer is willing to pay for.
  2. Non-Value-Added (Essential) Work: Activities that don’t directly add value from the customer’s perspective but are currently required for business operations, regulatory compliance, or other essential reasons.
  3. Non-Value-Added (Non-Essential) Work: Activities that consume resources without adding value to the product or service from the customer’s perspective. These are considered pure waste and should be eliminated.

The definition of waste (or “muda” in Japanese) in Lean methodology is any activity or process that does not add value from the customer’s perspective.

This concept extends beyond just physical waste to include inefficiencies in processes, unnecessary steps, and underutilised resources.

The purpose is to identify and eliminate waste, ensuring that products flow efficiently through the business.

What are the different types of Waste?

Lean practitioners identify eight types of waste: defects, overproduction, waiting, non-utilised skills, transportation, inventory, motion, and excess processing.

By systematically identifying and eliminating these forms of waste, organisations can streamline their operations, improve efficiency, and ultimately deliver greater value to their customers.

Defects : Flaws requiring rework and leading to customer dissatisfaction.

Defects are flaws or errors in products or services that fail to meet quality standards or customer expectations. They result in rework, increased costs, and customer dissatisfaction.

Overproduction : Producing more than necessary, causing excess inventory.

Overproduction occurs when more products or services are produced than are needed or before they are required. This leads to excess inventory, increased storage costs, and potential waste of resources.

Waiting : Idle time causing delays and reduced efficiency.

Waiting refers to idle time when no value-adding activities occur, often due to delays, bottlenecks, or inefficient processes. This waste can slow down overall production and reduce efficiency.

Non-Utilised Talent : Underutilising employee skills and creativity.

Non-utilised talent is the failure to fully leverage the skills, knowledge, and creativity of employees. This results in missed opportunities for improvement, innovation, and overall organisational growth.

Transportation : Unnecessary movement of materials and information.

Transportation waste involves unnecessary movement of materials, products, or information that does not add value to the process. Excessive transportation can lead to increased costs and longer lead times.

Inventory : Excess stock tying up capital and space.

Inventory waste refers to excess stock of raw materials, work-in-progress, or finished goods that do not contribute to value creation. High levels of inventory can tie up capital and increase storage costs.

Motion : Unnecessary movements reducing efficiency.

Motion waste involves unnecessary physical movements by workers that do not contribute to value creation. This can result from poor workplace layout or ergonomics, leading to inefficiencies.

Extra Processing : Unnecessary work beyond customer requirements.

Extra processing occurs when work is performed beyond what the customer requires or is willing to pay for. This often results from unclear specifications, leading to wasted resources and time.


Lean Methodology: 8 Types of Waste

Waste in Software Engineering

The concept of waste in lean manufacturing can be effectively translated to software engineering, as both domains aim to optimise processes and eliminate inefficiencies. The eight wastes of manufacturing have direct parallels in software engineering:

  1. Defects → Defects (Software Engineering)
  2. Overproduction → Extra Features (Software Engineering)
  3. Waiting → Waiting (Software Engineering)
  4. Non-utilised Talent → Non-utilised Talent (Software Engineering)
  5. Transportation → Task Switching (Software Engineering)
  6. Inventory → Partially Done Work (Software Engineering)
  7. Motion → Motion (Software Engineering)
  8. Extra Processing → Extra Processes (Software Engineering)

Continue Reading

Continue reading the rest of the article on my Medium Blog.

The 8 Types of Waste in Lean Methodology

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